Sprue Bushes

Sprue Bushes

Overview

Sprue bushings (or sprue bushes) serve as the essential bridge between the injection machine nozzle and the mold cavity. Made of hardened steel or high-performance alloys, they guide and seal the flow of molten material—plastic in injection molding or metal in die casting—ensuring controlled, consistent delivery and protecting the mold components.

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Sprue Bushes

Key Features

  • High-Durability Materials
    Crafted from tool steels (e.g., SKD61, H13) or copper-based alloys, often with carbide linings, sprue bushes withstand heat, pressure, abrasion, and corrosion.

  • Flow Management and Leak Prevention
    These components direct molten material precisely while maintaining tight sealing at the nozzle interface—minimizing material leakage and ensuring smooth mold filling.

  • Temperature Control (Hot vs Cold Types)

    • Cold sprue bushes are unheated and may require sprue removal post-molding.

    • Hot sprue bushes include built-in heating elements to keep material molten and reduce solidification/blockage.

  • Enhanced Cycle Efficiency
    Sprue bushes help form rigid sprues that cool efficiently—key for automated removal tooling and reducing cycle times.

  • Precision Fit & Alignment
    Accurate dimensions—including inlet aperture and nozzle radius—ensure a precise fit with the machine nozzle, preventing air entry or material flash.

  • Ease of Replacement & Mold Maintenance
    Designed for easy replacement during mold servicing, sprue bushes protect the mold from wear and simplify maintenance.

  • Advanced Thermal Designs (Conformal Cooling)
    Cutting-edge models offer conformal cooling channels that better regulate temperature, reduce cycle time, and extend service life—especially useful in high-speed or complex molding setups.